Applications /// Aerospace & Military Coils

Aerospace & Military Coils ///

Experts in fine wire (to 58 gauge) precision windings for complex Aerospace, Military and Industrial Coil applications. Manufacturer of aerospace, industrial, military, nuclear, medical, marine, motor stators and communications industries.

Overview
  • Experts in fine wire (to 58 gauge) precision windings for complex Aerospace and Military applications
  • Gyroscopes
  • Accelerometers
  • Military Ordinance
  • Guidance Systems
  • Munitions
  • Sensors
  • Night Vision
  • Tactical Weapons
  • Fire Controls
  • ITAR Certification
  • NASA Soldering Spec 8739.3
  • Value Added Assemblies, Connectors, Flex Circuits
Applications
  • Guidance Systems
  • Positioning Sensors
  • Naval Switch Gearing
  • Fire Suppression Systems
  • Magnetic Devices
  • Valve Control Sensors
  • Aerospace Fluid Control Valves
  • Accelerometers
  • Gyroscopes
  • Voice Coil Actuator
Technology
  • Precision windings under microscopes
  • Wire sizes #4 to #58
  • NASA Soldering Specification 8739.3 & J-STD-001
  • Computer aided LCD Vision metrology inspection procedures
  • Value added assemblies, lead wires, flex circuits with coils, connectors
  • Molding, Vacuum Impregnating, Transfer and Liquid Molding
  • ITAR Certification
  • Tight tolerances for mission critical applications
  • Fast Turn around for Prototypes and small lot samples
Products
  • We are not limited by size or configuration
  • 4 gauge to 58 gauge
  • Air Coils, bobbin coils, ovals, rectangles, custom configurations
  • Gold Wire
  • Silver wire
  • Platinum Wire
  • Flex Circuits soldered to coils
  • Over Molding, Liquid Epoxy, Vacuum Impregnation, Transfer Molding
  • Litz wire
  • Paper section coils for Nuclear Industry
Capabilities
  • Semi-clean coil fabrication, testing and packing facility.
  • Closed loop single and four-spindle computer controlled winding machines capable of perfect layer winding and microscope equipped operators.
  • Precision fine wire tension devices.
  • Fine wire stripping processes
  • Microprocessor controlled tinning, soldering and secondary assembly stations.
  • Microprocessor controlled Ovens and freezers
  • CCD camera equipped microscopes with 20” LCD viewing monitors for inspection, training, and dimensional confirmation.
  • Solid-state multi-megahertz multi-functional frequency testing instruments
Quality Assurance
  • ISO 9001:2008 CERTIFIED
  • NASA J-STD-001 Certified Soldering & Inspection
  • Nuclear power industry certification
  • Numerous Aerospace Awards for Quality
  • Hold tolerances to +/- (.0005″) to ( .0127mm)
  • CCD camera equipped microscopes for inspection and dimensional confirmation